Turnkey Engineering

Plant Installation for Nonwoven Fabric Manufacturing — Complete and Integrated

KSG Group delivers the whole plant: every machine, every connection, one accountable partner.

Plant installation
Why KSG

Five reasons manufacturers choose us

Turnkey Integration

Every machine arrives as part of one optimized system. No juggling multiple vendors, no interface risk at commissioning.

Rapid Delivery

Complete lines supplied in as little as three months — among the fastest turnaround times in the industry.

Productivity and Cost Efficiency

Throughput up to 11 tons per day, at prices at least 20% below comparable German machinery.

Long-Term Reliability and Service

A standard 5-year warranty, extensible to 10 years, backed by low breakdown rates and responsive after-sales support.

Industry Recognition

A trusted partner of global tier-1 manufacturers, referenced by industry committees and buyers worldwide.

Proven history, global reach

Thirty years of installations, fifty countries of references

KSG Group was founded in 1994 and has spent the decades since installing fabric production plants in Korea and around the world. Long-running technical partnerships and steady R&D investment have produced a string of industry firsts — and more importantly, plants that start on time and run reliably.

We have delivered more than 10,000 machines to over 50 countries, for applications spanning automotive, hygiene, construction, and textiles. Our reference list includes world-class manufacturers such as SK Chemical, Sansho, Hokudo, and Unitika.

Compliance and service

Certified equipment, supported projects

KSG equipment carries ISO 14001 and CE certification, meeting global safety and environmental standards. Every project comes with technical training, process optimization, logistics support, and clear, competitive quoting.

We encourage prospective clients to visit our operating installations and factories — seeing a line run is worth more than any brochure. For detailed proposals, site visits, or to discuss a specific project, contact our Korea headquarters.

Technology

Engineering that pays attention to the operator

What sets our machinery apart is less any single feature than a habit: we build customer feedback directly into the next generation of equipment. The result is smarter, resource-saving production systems — higher recycling rates, lower material losses, intelligent controls, and energy-conscious design that trims operating costs while keeping the plant adaptable to shifting demand.

Behind that sits in-house expertise across process control, quality assurance, and integrated plant engineering, supported by ongoing technical partnerships and a genuine commitment to sustainability.

KSG engineering
Complete lineup

Every stage of production, from one supplier

We provide integrated equipment for each step of the fabric production process:

Opening Line

Scale hopper, cylinder opener, super blender, conveyor feeder opener, mixing tank & feeder, control hopper, fine opener

Carding Line

Hopper feeder, vertical hopper, carding machine, dust filter, magnetic trap, rotary damper

Cross Lapper and Advanced Processing

HS cross lapper, needle punching machine, velour needle loom, waste picker

Dryer Line

Heating roll, cooling device, side cutter, cross cutter, resin padding dryer, bonding dryer for carpet and artificial fibers

Fiber Recycling Line

Recycling machine, rotary cutter, 3-mountain waste opener, trimming waste opener, pulverize cutter

Packing Line

Cup sealer, automatic filling machine, setup box, cartoner, wrap-around casher

Capacities range from 700 to 1,200 kg/h, web widths from 2,000 to 8,000 mm, and dryer systems scale to 20,000 mm chamber length at up to 320°C. The equipment processes polypropylene, polyester, acrylic, nylon, cotton, and recycled fibers — covering spunbond, meltblown, SMS, padding, filtration, automotive, and geotextile applications. Fully and semi-automated configurations are both available.

See it running

Installations filmed on site

Full production line installed and commissioned by KSG

Robotic handling arm in daily operation

Plant delivered to a Japanese nonwovens manufacturer

Planning a new line or a full plant?

Tell us what you want to produce and at what capacity — our engineers will propose a complete system.

Contact KSG Group