Automotive Headliner Fabric Production Line

KSG builds automotive headliner lines as a single integrated system rather than a collection of separate machines. Every stage, from fiber blending and opening through carding, layering, three-pass needle punching, and edge trimming, runs on KSG-built equipment matched for compatible material flow. That in-house approach keeps product variation low and makes changeovers fast.

The line is what gives a headliner its shape. A blending feeder and mixing tank homogenize the fiber, a fine opener loosens any clumps, and the carding machine forms a uniform continuous web. Two lappers then layer that web to the target thickness and density before the material moves into consolidation.

Three needle punching machines run in sequence to entangle the fibers vertically, building the strength, density, and resilience that automotive parts demand. A side cutter finishes the run, trimming the web to the correct width with clean edges so the base sheet is ready for inspection, cut-to-length, and final assembly.

KSG works with each customer on layout, capacity, and automation level so the line meets the specific quality and cost targets of an automotive program. Proven reference installations and in-house after-sales support back the whole package.