Carding Line Equipment
A carding line turns loose, opened fiber into an even web ready for lapping and bonding. KSG builds the whole chain in-house, so the feeding, carding, layering and needling stages are matched to run together rather than bolted on afterward.
How this stage contributes to the line
An even web depends on the feeder, card and lapper working together. KSG's catalogue describes different feed arrangements and wire selection for fiber thickness and length. The cross lapper then manages web placement and weight distribution, while the needle loom provides the required mechanical consolidation.
Explore KSG's integrated engineering approach Existing Line Upgrades
Hopper Feeder
Automated fiber storage, blending and metered feeding for the carding line.
Carding Machine
Wire-clothed roller system that turns opened fiber into an even carded web.
Dust Filter
Continuous dust extraction that recovers reusable fiber from the carding area.
Magnetic Trap
Neodymium magnet unit that strips ferrous debris from the fiber stream.
Rotary Damper
Adds controlled resistance so rotating parts move smoothly and quietly.
HS (High Speed) Cross Lapper
High-speed layering of carded webs with even weight distribution.
Needle Punching Machine
Barbed-needle bonding that turns layered webs into thick, durable fabric.
Velour Needle Loom
Raises a soft velour pile on nonwovens using fork needles over a brush bed.
A typical KSG line runs from a hopper feeder and vertical hopper through the carding machine, dust filter, magnetic trap and rotary damper, then on to the cross lapper, needle punching machine, velour needle loom and waste picker. Each machine is built for long production runs, and the line is sized to the fiber type and output you actually need.
Ready to integrate the Carding Line Equipment?
Tell us your capacity requirements and material specs. Our engineering team will outline a precise equipment setup for your line.